X-Ray Pipeline Crawler

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X-Ray Pipeline Crawler



X-Ray Pipeline Crawler

 

The X-ray based weld inspection process can help to assure the

quality in pipeline construction. The step to inspect the non-

conformance or insufficient finishing in welded seams is required

for quality assurance purpose in the process of producing pipelines,

no matter for steel or any other special alloys. Because of the

leakage on the pipelines for gas or petrol can result dangerous

damage on property, environment, and even human life, the welded

connections in pipelines for gas and petrol transportation must be

inspected.

Recently, the X-ray technology has become an important

role in the weld inspection process.

 

Construction:

Controller: magnetic positioning system

Crawler

X-ray generator

Battery box

Battery charger

 

Features:

 Crawler

1.We adopts electronic speed control technology to achieve the 

slow starting and low-speed positioning.It can guarantee the

generate to do positioning more accurately.

2.Perform normally and it is not be affected by the electric welding 

machine.

3.It uses multiple real-time function to protect the X-ray generator

from water, over-voltage,  over-current, and overheat.

4.It also has the ability to inspect the energy of battery automatically.

The crawler will turn back when the battery has not enough power.

It also returns automatically after 30 minutes if no signal.

5.The X-ray system has constant voltage control function to ensure

the density of the x ray is consistent ,not impacted by the battery

and also has the ability to save energy and protect the motor from

overcurrent.

Generator

The X-ray system has constant voltage control function to ensure

the density of the x ray is consistent ,not impacted by the battery

and also has the ability to save energy and protect the motor from

overcurrent.

Safe and reliable generator adopts design of SF6 gaseous

insulator,grounded-anode,and air fan cooling.

High purity and high density aluminium radiator is specially

designed for our instrument.High temperature installation

technology is adopted to improve 30% heat radiation.

The HV coils made by imported enamel wire are applied

in the X-ray generator,so as to make the quality of the

complete equipment improved a great deal.

Battery

We choose leadacid battery from Panasonic.

Compared with the lithium battery,our battery can store the

energy 30% more.Leadacid battery can also resist higher

temperature,so it can avoid explosion under the overheating condition.

 

Model No

RY-355C

RY-710C

RY-1400C

Locating System

Magnetic Medium Control

Available Pipeline

Diameter (inch)

8.6~14.0

12.7~28.0

20~55.1

Available Pipeline

Diameter (mm)

219~355

323~710

508~1400

Crawler Dimensions

 (mm)

1490×170

×150

1300×190

×200

1350×240

×350

Controller Dimension

 (mm)

198×102×150

Crawler Weight

 (kg)

37

57

93

Lead Acid

Battery

7Ah 

12Ah

17Ah

Battery Weight

(kg)

28

44

64

Max Climbing

Slope

 30°

30°

40°

Swerving Radii

≥10D

≥10D

≥7D

Drive  Type

Two Wheels

 Driven

Two Wheels

Driven

Four Wheels

Driven

Total  Exposuring

Time (min)

60

60

90

Crawling

Speed (m/min)

18  

18

18

Max Moving

Distance (km)

5 (Return)

X-ray Generator

Model

XXHA-

P1005  

XXHA-

P1605

XXHA-

P2005

XXHA-

P2505

XXHA-

P3005

Max. Penetration

A3 Steel( mm)

8

15

24

34

40

Generator

Dimension (mm)

Φ170

*870

Φ200

*900

Φ245

*910

Φ290

*970

Φ310

*1070

Generator

Weight (kg)      

14

18

23

33

39

Generator

Voltage (kV)

40-

100

100-

160

80-

200

130-

250

150-

300

Focus Size

 (mm)

1.0*

2.5

1.0*

3.5

1.0*

3.5

1.0*

5.0

1.0*

6.0

X-ray Tube

Glass tube

Radiation Angle

360° × 40°

Exposure Time

(min)

0-5

Locating Error

 (mm)

±5

Anode Target

Cone target

Operate

Temperature

                                 -20℃~+75℃

Insulation

SF6

Available

Humidity

     ≤90%

 

Accessory

No.

Name

Quantity

1

Crawler dolly

1 set

2

Control system

1 set(magnetic)

3

X-ray generator

1 set

4

batteries

1 set(125V)

5

Charger

1 set(125V)

6

Charger for control system

1 set

7

bracket plate

1 pcs(on front and back)

8

Sliding plate

1 pcs(on front and back)

9

Spindle housing

1 set

10

Cable

1 set



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